How to test arctic cat cdi box the black with white stripe goes to the coil. I don't want to drop 500$+ on one if it is not the issue. fits the following arctic cat ATVs, 2004 650 V-2 4X4 FIS CAT GREEN [A2004ISR4BUSZ] 4 days ago · This Magnum Performance Tuning ATV CDI Box increases the rev limit by 20% over the factory rev limit, in addition, REV PRO ATV Performance CDI implements a re-mapped ignition timing which yields a tremendous and substantial Max out in Output and low- and mid-end torque. Thanks for those who gave me the spec. I heard you can check the voltage coming from the stator, they were saying somewhere around 50V. com/?s=+cdi&search_id=1&post_type Mar 17, 2011 · 2004 Arctic Cat 90 DVX Clutch Spacer / Limiter I have a 2004 Arctic Cat 90 DVX. com for stator winding information. com under technical. it sparks when you touch a flat screw driver to the wires in it, a black with white stripe and a brown with blue stripe. Feb 2, 2022 · But from the looks of it, your ignition coil is bad. will back fire through the exaust with a loud bang. Sep 18, 2018 · He said it started for a sec then died then never started again. Either the box needs replacing and still runs? Or my test was inconclusive. Or, unplug the harness from the engine. It has got to be the cdi, problem is you cannot find cdi #3402-683 is either out of stock or $700+. Jul 20, 2009 · 1996 Arctic Cat ZRT800 1995 Arctic Cat ZR 580 1993 Arctic Cat Thundercat 900 L/C x2 1992 Arctic Cat Cougar 440 L/C 1987 Arctic Cat Jag 440 F/A 1980 John Deere Liquifire 440 x2 1979 Arctic Cat El Tigre 5000 x2 1978 Arctic Cat El Tigre 5000 1978 Arctic Cat Pantera 500 F/A 1977 Arctic Cat Jag 3000 340 F/A 1973 John Deere JDX8 440 Fan 1973 Arctic Feb 1, 2011 · The first thing to check is the connection from the stator to the cdi. 10. Here is a couple of pictures of it. The spark on the machine is generated from the 12 volt battery, not the stator. I am not real clear on how to disable/bypass/test the kill circuit. I think in my case this cdi Box will be ok! I will need about 2 weeks for my mini series of reviews of this unit. 95. since i bought it new in 2009 it has had what i believe to b a carb problem. Remove the CDI Box which lies under the seat of Motor cycle. com/https://gotbuggies. I put a new CDI, coil, and voltag Jan 7, 2012 · Also, always check the spark plug gap and set it to the correct specifications. ALSO the P rocom PE-C-AS/K400-A when it blows the fuse, tells you its the wrong one - if you check the manual for the wiring diagram you will see 12v on your bike is going direct to ground on that cdi as it's wired for a different model - you need the correct service manual with correct pinout on Feb 2, 2012 · Arctic Cat ATV CDI Ignition Box 2002-2008 375 & 400 Auto Oil Cooled New 3402-683 Save Share Reply Quote Like This service will likely save you hundreds $ We can repair your Arctic Cat CDI Unit. going down a steep hill makes it want to stall. 2008-2009 Arctic Cat 500 FIS Performance CDI Unit. Does it do it all the time? Feb 21, 2011 · The first thing to check is the connection from the stator to the cdi. Make sure the grounds are clean, tight and that the ground wires are not This is a brand new, re-engineered replacement high-performance CDI unit or your 2003-2006 Arctic Cat 500 TBX 4X4 Manual or Automatic. 7-0. With some homework this can be accomplished. Find the resistance readings for the magneto in your manual, and make sure those check out. LED light bar, 08 650 trv LTD rear box, Heated rear seat Apr 6, 2015 · 2002 Arctic Cat 500 FIS Auto Port and Polished Cylinder Head w/ 3 angle valve job, port matched intake&exhaust and bowl work -- 700 H1 Camshaft -- Muffler mod w/ 1 3/4" Exhaust tip -- DEI Titanium Exhaust Wrap -- Uni Air Filter -- Dyno Jet Kit -- Slide and Spring Mods -- Epi Yellow Secondary Spring -- 4- 23g Rollers -- Innovate LC-1 Wideband w/ XD16 digital gauge -- Trail Tech Vapor Display Feb 27, 2010 · May have to jump the two wires to check it. Coils you can test. Wires check for good continuity back to CDI. 4K views 6 replies 2 participants last post by tradermanhomer Feb 20, 2010 Dec 30, 2012 · Using the OE wiring diagram help trace it towards the CDI box. The main thing to do is to reset the memory on your ecu/cdi whatever the problem. Jan 31, 2011 · Dealers have no way to test the units other than simple remove and replace. Ebay; arctic cat 3003-712 | eBay Feb 23, 2007 · Would anyone know a way to test if the CDI unit is working ? I have very basic tools to service my sled and I hope this test does not require special equipment. Oct 2, 2014 · I have a 2001 Arctic Cat 500 4x4 with manual transmission and the CDI box is bad. These parts have been stored out of their original packaging and may show some dust from shelf storage. May 27, 2018 · No model so unknown engine generic answer. May 24, 2011 · My 1984 Arctic Cat service manual has a procedure for testing cdi output,charge coil output, and trigger coil output, but, all procedures reference a cdi tester Model 1L with some kind of (60, 50 High and 65 Low) scale settings with a tester light illuminating if output is satisfactory. Make sure all connections are free of moisture, are tight and use dielectric grease on it. 5 turns out Oct 2, 2017 · I found this brown wire that looks like it broke off of something. So, I am trying to figure out a way to replace it. Also, all triple sets of 600,800,900 and 1000 coils are the same. new cdi box installed kicked started an ran for about 20 min. com blog, we will show you: Symptoms of a defective CDI box. Get a Multimeter here http://amzn. then dig into the coil/CDI with the trouble shooting you have posted. Jan 3, 2012 · Also May Be Used to Replace Defective CDI Box on Stock MacHines the Following Arctic Cat Models: 90 2x4 Auto (4-Stroke) 2005; 90 Utility 2005; Please Note: The Image Displayed Is Representative of the Item, but Shows a Variety of Styles. So I had the owner order a new CDI from Arctic Cat. Polaris is NO you just unplug it. Apr 4, 2017 · We tested the coil and it was bad and have replaced but yet still no spark. More spark energy over stock OEM CDI! Dec 23, 2013 · A cdi box does what points used to do and that is time the spark and advance the spark with rpm aka "curve". Only thing I can find is used and I would like to find an aftermarket new. Check your jetting! Aug 25, 2014 · Not getting voltage reading at wire connector that supplies coil. Outdoor-Electric. Mostly concerning CDI boxes and ignition coils for more technical information feel free to message me, I'll send you some good info Dec 8, 2010 · cant test a CDI box only way is put a new one on. Feb 18, 2019 · 2008 Arctic Cat H1 No Spark - What Gives! Would loved to have known that myself. Bolts down in OEM locaton, plugs into OEM factory connectors. If one is not working other will work. I have put 2 CDI's on it. Jul 27, 2021 · Walk around and test drive with top speed of my Arctic cat wildcat 1000x. About 9 times out of 10 CDI boxes either work or they don't or they lose their ground path and won't allow the sled to shut off. The coil will take the discharge and step up the voltage to high of enough amount to create an arc over the spark plugs. Uses Factory OEM-style connectors & terminals for direct plug-in to factory harness. The factory part may have had these numbers stamped on it 44D00, 44D10, F8T33472 or F8T33471 The scenarios are listed below Good Test $55 plus return shipping back to you. Check the battery. there should be a couple wires on the solinoid, a thick one and a thin, check the thin wire for shorts. hav taken it back to dealer several times. if your having issues with your AT Feb 18, 2011 · testing a CDI box? Jump to Latest 4. It is a known issue. Does one effect the others causing them to blow? Apr 2, 2008 · 2007 Arctic Cat 650H1 31" Laws 2" Extreme Products lift kit 2"Snorkel 1. Would u believe he sold me electronics that had a bad cdi,so i took identical one off race sled and all power was Mar 8, 2010 · In a nut shell, the trigger on top of the flywheel housing tells the CDI when to start the spark. Nov 16, 2010 · Also, always check the spark plug gap and set it to the correct specifications. (hoping for a better design and reliability) Nov 21, 2018 · Find all available RMSTATOR ignition coils here: hhttps://rmstator. And there will be a video series on this 4-wheeler as I fix the many proble Feb 17, 2021 · CDI Box Ignition Coil Fit for Arctic Cat 300 2X4 4X4 1998-2005, for Arctic Cat 250 2X4 4X4 1999-2005 with Ignition coil,spark plug&Starter Solenoid Relay. Codes #CM70403. Top Contributors this Month View All. Did that on my 85 eltigre, and no issues since. com FREE DELIVERY possible on eligible purchases Fully test ignition components before buying; Tested CDI Box for Arctic Cat Cheetah / El Tigre / Jag / Lynx / Pantera / Panther 340 440 500 1984-1999 Sep 19, 2013 · Wifes ride: 2006 Arctic Cat 250 no mods Kids Ride: 2008 90 no mods My mean little friend! Gone: 1980 Suzuki 80cc bike 1983 Kawaski 80cc 2 stroke bike 1986 Honda 200X 3 wheeler Gone and forgotten: 2003 Yamaha 400 Kodiac Tow rig: 2005 Dodge 2500 Quad cab Big Horn Edition 4x4 Cummins turbo diesel IF IT AINT A CAT THEN GET OUT OF MY WAY!!!! Check out faster; Create an Account . witch makes it spark at the plug. Jan 28, 2009 · When the CDI box died, did the plugs still spark a little? Was there big blue spark (usually asociated with bad coils)? Did all spark stop? I hear of a lot of bad stators and coils, but just wondered if there is a relationship between a stators, coils and CDI boxes going bad. So first round was without the cdi box from dynatek. Mar 2, 2019 · Dealer says he needs to find another VLX 700 to test the CDI unit Arctic Cat 2017 VLX 700 LED light bar, 08 650 trv LTD rear box, Heated rear seat, Elka stage Oct 6, 2010 · 6. 11. Everything you need to break down the problem instead of throwing parts into it check for spark no spark need to Test and inspect battery fuse wiring connectors cdi/ coil timing flywheel rusty breaker all safety switches gear selector ( this is a list you may or may not have some depends on engine ) if spark check for fuel no fuel check for fuel fuel Mar 9, 2012 · 2007 650H1 TRV MP snorkles,Front/Rear MP axles,AMR coil,Dynatek cdi,slidedrilled,4coils clipped,dynojet carb kit,ez-adjust mixture screw,BBK,12. Part#3004-947 They were also put on the EXT 600 and ZRT 600. The owner is very happy! This was a unique CDI configuration and the first Nippondenso replacement that I've dug into. Is there a aftermarket cdi box I can get that’s more reasonable price? Can I cross reference it? Any help is appreciated The FIREPLUG CDI has more spark energy than the stock CDI, especially when the 40 year old CDI has got weaker over the years. We have electricity to the CDI box but no spark, any suggestions on either the spark problem or pulling the flywheel? Jan 11, 2010 · 8. Thought I would really see what improvements I would get. long story short: The main components are the flywheel, stator, trigger/pulser coil and CDI box. I tested my CDI and it’s no good anymore. The Chinese knock offs are way cheaper, but they are unreliable, and don't last long. Increases overall RPM limit from 9,000 to 9,750 Advanced timing curve Easy Arctic Cat, CDI box. they eithor May 8, 2011 · These numbers are for a 03 400: Ignition Timing 10° BTDC @ 3000 RPM Spark Plug Type NGK CR7E Spark Plug Gap 0. I found post by "trip71" copied below. Looks like the boxes are spendy 230-320$ online if you can find them. Product Description Pre-ordering Only. The big is still there so not sure if that is the diff Dec 25, 2023 · Parked my atv and now it won't start. Here is the Arctic cat part #3003-712 . I am not eager to open cover to check flywheel/magneto. Next you want to test the stator itself. it advances the flywheel in the clockwise position which in turn "triggers" the pulser/trigger coil sooner than a stock timing key does. This redesigned unit boosts RPM levels by 1000 and the timing curves increase horsepower by 5. THe stator outputs ac power to both the CDI box and to your voltage regulator. May 12, 2010 · It could be fixed but you'd have to get the goop out of it first. 01-302. US Navy - Life, liberty, and the pursuit of all who threaten it. Unfortuantely if it is the CDI box which it probably is = bad news! But I have som good news. What You Will Need: A multimeter An ignition coil A spark plug Step 1:Check the Condition of the Ignition Coil The first step is to check the condition of the ignition coil. 9. the spark is there just not very hot. Hot and cold measurement of cdi box with a multimeter; Safety when using a multimeter on a cdi box; And so much more! Jan 22, 2012 · Testing the CDI box on the 1994 (Only) Arctic Cat Prowler 440 EFI. Download a free service manual at countrycat. May 23, 2011 · Also, always check the spark plug gap and set it to the correct specifications. Follow the procedures below to see how you can easily eliminate other units and confirm a faulty CDI box. The way the spark is generated is 12 volt into the CDI Box. Jump to Latest General Snowmobiling Discussions Ski-Doo Arctic Cat Polaris Yamaha. Furthermore, understanding how a CDI box operates will aid you to take care better care of it by assessing any faulty symptoms displayed by your CDI box. and at top speed it kinda acts like its starving for gas. I would like to eliminate kill switch as culprit before moving on. retail $562. even when your not cranking it over. Specificly on Battery EFI sleds here is another thing to check. Jetting from the weaker spark original CDI may not be rich enough for the FIREPLUG increased spark energy. This CDI unit meets or exceeds all factory specifications and is a breeze to install. Re-test your pulser coil direct at the stator plate to be sure that the problem is not in the wires itself! Hope it helps! Jan 21, 2009 · I have an arctic cat panther deluxe I believe to be a 1994 it has a 440 fan cooled Suzuki engine and has no spark can some one explain to me the method for testing the coil, CDI and Stator I am fairly mechanical and understand electricity I just need to know if I am looking for a short (ohms) or if it is output (DC Voltage) or if I am out in left field any info would be appreciated Aug 6, 2014 · If you have the 500 Manual then yes the 400-500 manual cdi boxes are the same. Anyway, I have been looking for a replacement and found out that they are made from gold plated unobtanium. . We offer a test/ repair service for the the Mar 12, 2013 · Now for the CDI I have checked all combinations of the box with an ohms meter and not a single lead apears to be in pahrameter. Jan 15, 2012 · Also, always check the spark plug gap and set it to the correct specifications. The resistance on the stator is within the specs, which leads me to beleive the CDI is the culprit. Save Share Oct 29, 2024 · ARCTIC CAT EL TIGRE’ 5000 80/81: Finishing up a Fireplug CDI design for the 1980/81 Arctic Cat El Tigre 5000. Should have spark then. Make sure all connections are free of moisture, are tight and use a little bit of dielectric grease on it. Make sure all connections are free of moisture, are tight, and use a little bit of dielectric grease on them. also get May 13, 2016 · Ok, Well it seams that the kill switch is ok. Arctic Cat 450 EFI ATV ECU ECM CDI black box computer brain (S180040201) We test dynamic, not static measures such as using tables from the workshop manual. 8 mm (0. That's why you put an advanced key in. 00 or more dollars. Oct 3, 2021 · Update. 95 Sale price: $199. Because of this, we recommend that you rule everything else out before replacing the CDI box. These sleds are prone to a no spark condition. Jan 31, 2011 · Also, always check the spark plug gap and set it to the correct specifications. There was a guy in Wisconsin that repaired some old CDI boxes by heating up the CDI in hot water and then the goop would jello out like melted butter. $99. power loss was crazy,so a guy said ill sell u a 99 complete 1000ign cheap,I bought it put it on and the sled was still low on power and would not kill motor all the way when shut off. Sep 15, 2020 · Buy MOTOKU CDI Box for Can Am DS 50 DS 90 Quest 50 for Arctic Cat 50 90 2x4 2-Stroke: Electronic Ignition - Amazon. Be sure to support the channel and hit the like button and also subscribe to watch Jul 28, 2022 · Full set of RTR bushings, Mini Circuit-Breakers, Looped Crank Vent, Inline Fuel Filter, 26-10-12&26-12-12 ITP Mud-Lite XTR, Easy Adjust PMS Screw, Front Frame Dog Bone Brace 2516-852, Foot Brake Delete, Clipped And Drilled, Tiny Tach, Mod-Shop Clutchwork, EPI Natural Secondary Spring, Replaced Headlights With 2x Rigid Dually D2 LED Driving Lights, 0. Thanks Fuzz Oct 2, 2012 · CDI unit to verify the suspected one is defective. An easy way to confirm a faulty CDI box is to eliminate all other units until you have only the CDI box remaining. Jan 12, 2010 · Here is a list of Arctic Cat specs. Customer: 2004 arctic cat 2x4 90 4 stroke wouldnt start put jumper cables on it bad battery fried cdi box. Got it home and had same problem, took it back and was told it’s the cdi box. Misfires, engine stalling, rough running – these can all be symptoms of a bad CDI box. u let off the throtel a bit n its fine. If you have no spark and your trigger tests ok and your stator tests ok then we’re looking at a possible bad CDI box There is no real good way to test the CDI other than swapping the box out with a known good CDI box. 707 DC crank 3-Magneto signal (+) . Now there isn't one for the 2000 model, the earliest year I see for the 400 is 2003. Also your ecu/cdi could be bad if you've run it in water or other things. It is applicable for bone stock as well as perked up ATV power plants. Feb 29, 2012 · Go to my youtube channel and start watching videos. This confirmed the carb needed some love. 028-0. Dec 23, 2010 · Check you trigger coil too (the 2 prong plug that goes to the CDI box)easy ohm test. It comes out of the CDI box wire harness (identified with red arrows). If you are looking to swap out your stock Arctic Cat 500 CDI box, the Big Gun Over Rev Box is an affordable alternative to highly-priced OEM replacement boxes. Check your coil, but be wary, my manual was incorrect in the testing procedure Make sure you check all of your wires to see if they are connected, especially ground. Nov 18, 2021 · Well today I replaced everything but the cdi and still the same thing. and DOES NOT work as the replacement CDI for the Suzuki Vinson 500. Check the ground. 00 into it. to/2nL1RKwToday i'm going to show you how to Test the stator on a Arctic Cat 650H1 ATV. Put a jumper on it and turned over the engine and had SPARK!!!!!Cat happy Thanks for all the input!!! Pete Jan 19, 2012 · Does anyone know of a replacement for the CDI box on a 97 powder extreme? I am not able to find anything online for a replacement. will not run. if you have no spark you tap the power pack, if it comes back, its a bad power pack. What is the best way to test the CDI box to see if that is the issue. No wiring changes necessary. Mar 21, 2008 · So to test cdi I would unhook each plug wire individually and see if it starts. Mar 21, 2008 · My buddy has a 03 400 auto and we need to find out how to test the cdi box. 5MM Over-bore, Zuki top end rebuild @ 4700 Apr 26, 2008 · I'd look for any corrosion around the fuse box, can you get your hands on a wiring diagram? check your connections too. I have the manual on disk for the 02 arctic cats and it tells how to do it. May 24, 2023 · I got in a 1980 Arctic Cat El Tigre 5000 because it didn't have spark and the guy just bought it and knew nothing about it. May 16, 2020 · All test was perform at the 16 pin connector with CDI box unplugged and the spark plug removed from engine cylinder, except for the test for pin 7 CDI was plugged in and both wires attached to the coil again spark plug removed from engine cylinder. Jul 18, 2022 · Now, a brand-new CDI usually costs a lot, which is why it would be wise to troubleshoot it first before buying another igniter box. Oct 20, 2014 · Ive come down to either the CDI and Stator. Trim the ends of your plug wires and check the trigger coil first. there should be some kind of Sep 12, 2020 · I'm working on a friend's 2008 Arctic Cat 250 4X2 (red) and I think it has a bad CDI but I wanted your educated opinions before I spend a few hundred of his dollars first. The other thing to check on these older cats is the ground. Oct 21, 2022 · In this article, we will learn, how to test a CDI box with a digital multimeter. ) Spark Plug Cap 8000-12,000 ohms Mar 30, 2020 · Aftermarket replacement part for: Arctic Cat Bearcat 340 Carb F/C -- 1995-1996 Arctic Cat Bearcat 440 Carb F/C -- 1995-1997, 1999 Arctic Cat Cheetah 340 Carb F/C -- 1994 Arctic Cat Cheetah 440 Carb F/C -- 1994 Arctic Cat Cheetah 500 Carb F/C -- 1986-1990 Arctic Cat Cheetah 530 Carb L/C -- 1986-1988 Arctic Cat Cougar 500 Carb F/C -- 1985-1990 Swapped out the CDI box for a ZRT 600 and it ran for over 30 minutes at idle and cranking up the rpms. 5x14/28x12x14 outlaw radials,Precision steering dampner,Precision shock/vibration eliminator,Thundercat handlebars, Feb 18, 2010 · Motorcycles, Snowmobiles, Go-Carts, Motorized Bikes, ATVs, Electric Mobility Scooters and Golf Carts - arctic cat 400 4x4 quad issue need help - 2003 arctic cat 400 4x4 atv has no spark new stator 2 different cdi boxes if i pull the coil wires off the harness and use a test light to roll over the engine when i touch Oct 18, 2022 · a manual and a multimeter check stator readings plug cap readings make sure a wire dident come loose some where heck cut a peice of the plug wire off and screw the Jun 9, 2010 · That could be why the CDI fried. Finally - CDI Box for the Arctic Cat Prowler by DynaTek. Checked the cut-off switch, brake switch, and neutral safety. I assume its a ground wire, but not 100% sure. Dec 9, 2021 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Oct 29, 2018 · The bike shop said that they thought that it MIGHT be the CDI box (assuming its the black box just to the right of the air box, correct me if im wrong). From what I came to understand while doing research on the Suzuki Eiger CDI boxes was that They started with Part Number 32900-38F10 , then revised to part number 32900-38F20 , then revised to part number 32900-38F30. If you have no spark and your trigger tests ok, your stator tests ok and you have trimmed the plug wires then we’re looking at a possible bad CDI box There is no real good way to test the CDI other than swapping the box out with a known good CDI box. 5" Trans Snorkels K@N Filter, jetted carb-146main, stock pilot, DJ needle on 4th notch, 1. Jan 1, 2013 · Check my thread for my 81' Cat Tiger we literally went through through this about 3 days ago. I think for 96-97. https://gotbuggies. Also a buddy of mine has a 2007 700 MudPro. Just replaced the Stator, Pickup coil, Coil, Lead Wire, 4 new spark plugs and Cap. This is a step-by-step video on removing the ignition from a 2002 Arctic Cat 500. WHAT'S THE DIFFERENCE BETWEEN AN AC OR DC CDI, AND HOW YOU CAN TELL WHAT YOU HAVE. Manufacturer: BCS; OEM Replacement Arctic Cat 3004-733, Arctic Cat Nov 8, 2010 · 10. or is there somthing else wrong. Remember mt Atv is mostly stock. If it only works on 1 wire than its probably bad. You should have a ground wire coming from your stator and your CDI/ECU box. Arctic Cat Snowmobile — CDI Boxes. 032 in. replaced cdi box again and new battery still wont start put volt meter on wires coming out of magnetio got voltage when motor cranks over. If you have no spark and your trigger tests ok and your stator tests ok then we’re looking at a possible bad CDI box There is no real good way to test the CDI other than swapping the box out with a known good CDI Nov 9, 2008 · the pulser coil is in direct relation with the CDI box, if you have 0, the problem is the pulser coil. &#56256;&#56452;NOTE: Prior to replacing the CDI unit to assure the CDI unit is defective, it is advisable to perform a CDI peak voltage test (see Ignition Coil in this section) and/or perform a continuity test of the wiring harness from the CDI connector to the CDI unit. Make sure the ground is clean, tight and that the ground wires are not broken. Mar 5, 2022 · Hey guys, I need a CDI box for my bike, after replacing the Stator (from RM Stator), voltage rectifier, coil and a bad Diode, still no spark, only thing left and the most expensive is the CDI, Arctic Cat P/N 3402-683, or Suzuki 32900-38F-10, anyone know of a reputable place where I can get one with out paying the dealers $700 plus prices. Mar 13, 2022 · Not 100% sure about the zuke or cat cdi boxes, but OMC uses SCR in their power pack (cdi box) and those will often respond to whacking with a screw driver handle, or wrench and start sparking again (for a little while). This should reset the memory of the ecu/cdi. CDI Box Ignition Coil Fit for Arctic Cat 300 2X4 4X4 1998-2005, for Arctic Cat 250 2X4 4X4 1999-2005 with Ignition coil,spark plug&Starter Solenoid Relay ApplianPar Ignition Coil for Arctic Cat 400 2003-2008 and 375 Mar 19, 2022 · Here are different method for how to test the CDI box with a multimeter. All are in working order. Arctic Cat 2004-2005 Arctic Cat 90 2x4 CDI Unit. Jul 22, 2007 · 60" Arctic Cat plow, Gun Racks, Ammo Cans, Diamond Tread tool box, and 50% more testosterone then necessary. I find it hard the CDI went south not saying they dont. They do not interchange with the 500. However, the 4th file down from the list is ALL the schematics for ALL Arctic Cat ATV's & Sleds from the year 2000-2009. pulled plug held against motor no spark. idels good starts good. com/en_ca/ignition/ignition-coils-externalFind all available RMSTATOR ignition stick coils Aug 12, 2007 · Arctic Cat Prowler 650 - CDI Box (NEW!) Arctic Cat Prowler 650 - CDI Box (NEW!) Item# dyn-prowler Regular price: $209. Due to time spent or materials the test fee is consumed The unit is sent back to you. I get negative 32V from the HV output from cdi when cranking the engine. Often CDI box features a brief charging period with an incredible quick increase in voltage. Detach and remove the CDI box so that you can test its internal circuitry separate from the rest of the ATV’s electrical system. I am continually adding to it so the list will grow over time so keep checking back: 9. This unit replaces Arctic Cat # 3530-039(MGT053 & F8T39272) 3530-040 ( MGT058 F8T39274) and 3409-028 only. with the switch assembled, and if i take off any wire on the coil with power on it will spark witch Apr 4, 2009 · CDI Box I purchased a CDI box last year and noticed the biggest improvement when starting out, seems to have more grunt to it. I was curios if I could swap out the CDI box on his with mine to verify is a CDI problem. Anyone on here have a good one for less or any advice on my issue? Snownh2o Jan 18, 2009 · Good post but if i could suggest unplugging the 4 wire harness and (pre 80) test for spark (80 and up put the jumper in )test for spark As the first step, this eliminates all the wiring and switches. Got it up and running and then started acting up and now won’t start. Buying used is taking a gamble also, but it's your choice. At least that is the assumption of the mechanic that I got it from. It plugs up but no lights or start. I have exactly the same bike and exactly the same problem. Measure Resistance. What you can do is bypass the key switches by jumping the wires coming out of the plug on the motor. Jetting is critical since more energy will light things up better & faster. I own 78 acres and one trail that starts in the creek and goes right up the mountain side. 1 day ago · Trying to see how to test a cdi box with a multimeter? Super, you are in the right place! In this ToolsGaloreHQ. However, my son is now racing and has a racing quad, but my little girl is 4 and wanting to start riding an atv. like it running out of gas but not. We show you how to check. $55 Test Fee and the unit is sent back CDI Tests Bad and is repairable $225 - $55 (previously paid test fee) = $170 Additional - There is a 1-year warranty on the repair and we tell you what caused the issue. If you are sure that you have spark, the CDI is good. Today, we learned how to bypass it to figure out which component is acting up. I do have a K&N Air Filter and a month ago Put Aftermarket Alumunum12 inch Wheels & 26 Inch Swamplite Tires on. Feb 12, 2007 · how do you test a cdi and a coil? A CDI basically a capacitor that charges on a voltage source and the waits for a secondary pulse to tell it to discharge. These were unique CDI’s, only used 2 years. 1 piston,ported head, Speedwerx Cam,muffler mod,hids 6000 high/low,airdam 1-5,Odyssey pc680,front brushguard,hand guards,28x9. I read online that 03-04 ltz400 cdi would work but I got nothing on the one I purchased. The only real way to test your CDI box is to swap it out with another known good unit from the same year/make/model. part #3201-470 also same as #3201-439. You need to verify your snowmobile’s battery is delivering enough current. have changed gas and cleaned carbs. *FIREPLUG CDI to replace the 070000-0580 NIPPONDENSO CDI used on the 80/81 Arctic Cat 5000 and also LYNX 2000S (1-cyl 250). Rode for about a 1 1/2. CDI Unit test Bad and is not repairable. Dec 27, 2015 · I recently replaced the cdi box on my 96 cougar 550 L/C as it went bad. Jan 31, 2010 · 6. NO other mods!!!! Feb 26, 2007 · Check your tether switches, kill switch, TORS (if still operational). Does anyone know who can test these units properly? I am very unhappy with Arctic Cat shirking their responsibility to dealers and dealers not having a clue how to do the job correctly. 7K views 1 reply 2 participants last post by Sanny651 Feb 18, 2011 Mar 2, 2010 · 10. Either bad coils (Have you trimmed the plug wire ends?), stator or fuel issue. Aug 28, 2022 · This CDI BOX works perfectly on the Arctic Cat 400 4X4 Automatic FIS. After doing vast amounts of research I discovered that it had the wrong CDI box plugged into the harness (it said KDX400 on the CDI) it was popping the IGN fuse and had burned up the Diod in the fuse block. CDI - Check Pricing Arctic Chat Forum is a community to discuss Arctic Cat 400, 440 Dec 23, 2009 · help? does any one know of an aftermarket cdi box or one that will work for a 1997 zrt 600. View my “How to test a stator” video link in my signature to see how to do it. It ov Jan 28, 2009 · my 00 800 wouldnt maintain enough horsepower to load itself on trailer it would just smoke the belt. Apr 20, 2011 · Visit my web site www. Apr 30, 2022 · Your 07 arctic cat 400 auto has DC ignition so the trigger coil is what the cdi is looking for . Grab your multimeter, set it to measure resistance in Ohms and place a probe on each side of the CDI’s terminal plug to complete the circuit. Feb 18, 2010 · 1979 El tigre 6000 cdi box Jump to Latest 3. 00 Add to cart FIREPLUG CDI for Arctic-Cat 80-81 EL TIGRE 5000 & LYNX 2000S SNOWMOBILES Rick's Motorsport Electrics, Inc offers both OEM style and Hot Shot Series aftermarket replacement CDI boxes. Cannot find a cdi box unless it’s 800. In this forum, I posted a link for Arctic Cat service manuals. 707 DC crank Mar 3, 2013 · After this turn your ATV on by the key. Dec 13, 2023 · Hi there new to this chat, I was given a 2011 artic cat 350 4x4. i've eliminated ignition/kill switch/plugs as the problem and think i need to test the cdi and stator. This replacement part features a higher rev limit and removed the reverse rev limit. You need a multimeter for Your motorbike will only serve you well if you take good care of your CDI box and other critical parts. I like starting with the easy stuff first. if there's no power to the starter check the solinoid, you should be able to short out the solinoid with a screw driver and turn the starter. Check at your stator plate if you have a bad connection or something like that. I looked all over this forum on how to test JUST the CDI box through voltage outputs/inputs or OHM checks throughout the CDI box and cant seem to find anything. The 02 500 Manual CDI is different from the 500 auto according to the part numbers and they don't interchange with the 400. This CDI was also used on the 1980 Lynx 2000S (single cyl 250cc). Now from my experience, i would only buy NOS electrical parts. The first thing to check are the connections from the stator to the cdi. Mar 7, 2005 · Cdi Box Test. Took off seat/tank and found a mouse nest and a chewed wire on the CDI. as soon as u r on level ground its fine. You Will Only Receive a Single CDI Box Appropriate for Your Specific Model. Jun 25, 2013 · How does one test the CDI box? or the trigger on the flywheel? See less Arctic Chat Forum is a community to discuss Arctic Cat 400, 440, 500, 650, snowmobiles Jun 30, 2013 · FWIW The CDI box is the same part number for all 1996 to 2002 454/400/500 manual shift machines org/wht is +12vdc Green and Blue go to the trigger coil (timing sensor 200 ohm) Nov 13, 2010 · Also, always check the spark plug gap and set it to the correct specifications. This is a brand new genuine arctic cat part, never installed on an ATV. Arctic Cat CDI . I was wondering if a CDI with the part number 0824-038 would work it’s for a 650 artic cat? Aug 27, 2007 · Well I got the CDI Box today and Installed it. Nov 29, 2009 · 2006 Arctic Cat 650V2 HMF Exhaust K&N Air Filter Drilled Slide & Clipped Spring 135 Main Jets w/ 2 washers under needle valves Dynatek CDI Box Warn 2500# Winch Arctic Cat Hand Guards Arctic Cat Front Brushguard Arctic Cat Rear Bumper Arctic Cat Snow Plow Stock wheels with ITP 589's ITP SS106's with stockers Aluminum Diamond Plate CV guards Dec 12, 2019 · Then start acting up took to atv repair shop and dumped about 800. The backstory: This ATV hasn't run in a while so I gave it a dribble of gas in the carb and it fired up and ran for a second. I think that it may be reasonable to assume that a cdi from a 6000 l/c or even a 5000 f/c from 80~89 would be very close to the same and may only be slightly different spec's. Arctic Cat 2007-2011 Arctic Cat 650 H1 TRV CDI Unit. your guys help is much appriciated. The resitance between HV output pin and ground at the cdi is 11kohm but the manual doesn't give any numbers and I don't know if this is way off or okay. and tips. 1-12. J113 Jun 27, 2012 · The black box in the picture is your CDI and if the little gold box was plugged into the top of the CDI, it is the Starter relay. But before it sat for a year it had great spark, and now it does not. It increases the overall RPM limit over the stock box and advances the timing curve. i think. But one thing that borders me and I do appreciate any input is: fireplug cdi for arctic-cat 73-75 el tigre, z, ext snowmobiles t7 engines $ 195. Feb 13, 2011 · Also, always check the spark plug gap and set it to the correct specifications. thanks! To start my Enticer 340 1980 is no longer a problem. The problem is that they didnt make the 400 auto in 02 and the 03 cdi is different. Feb 11, 2010 · 2007 H1 650 xt,ITP 14x11 rims w/1. But you said you checked and it had a 2003 400 cdi box on it and a 2003 400 CDI box is a one plug. Oct 30, 2017 · If your ATV doesn't have spark it could be the CDI box connection. He'd clean it up and then repair the CDI and put it back into the metal cases and seal them back up. Turns out i have no spark. Check the compression too. Cat runs a NC system so you have to have a jumper. It will start one 1 wire. was running fine until it just quit. We got it a few years ago and removed the clutch limiter to get the extra speed out of it. Mar 18, 2019 · my cat only has 100miles on it and is in mint cond. The CDI I need has the part number 3313-436 but there $400. Other steps may be necessary depending on the type of your atv. 95 Availability: Usually ships in 3-4 business days. Did some troubleshooting with help of arctic cat manual. Jan 12, 2010 · 3) Question 3, I am interested in using the 1998 cdi-box instead of the 1996 as it would make my sled's killswitch/key work correctly but have heard Arctic Cat messed with ignition timing curves throughout the years and that the 1998 box is probably less aggressive than the 1996 box which was supposedly one of the best years. Polaris2017SP2020XC 5 Replies. Got the new Fireplug CDI design running on the 80 El-Tigre 5000. Units will ship by end of September. The cdi box has diodes in it and converts the ac power to dc power and outputs that power to the coils. 68 DC brake pedal on 2-Magneto signal (-) . Run a ground wire from the bolts on the cdi box, to the coils and then back down to the chasis frame. I was able to find a site online that either builds their own aftermarket CDI for this year or they refurbish them or something. 1. Probably not the CDI. Oct 18, 2012 · I had just emptied the tank and put fresh gas in it, had it sitting there idling while I was putting the plastics back on and it just died all of a sudden now wont start! I noticed with the key on the cdi box makes a high pitch humming/buzzing noise when the key is on. Any help woul be greatly appreciated. Mar 11, 2022 · There is no way to test a CDI. 5in spacers,26x11 terracross rt tires,full custom roll cage with canvas top, rear bench seat, DFR harneses,stock shocks w/ 300 pound springs,full audio system w/ sub woofer and wanting more. (there are some static tests you can do with an ohm meter stated in service manual to test the cdi but the readings are fairly vague) Jan 31, 2010 · 6. Dec 19, 2009 · We were cleaning up my friend's 1976 Arctic Cat Jag 3000, it has Gas and Compression but no spark, tried pulling the flywheel and had no success. Dec 11, 2011 · hey everyone, i have an 89 artic cat el tigre 530cc with no spark. Nov 16, 2018 · If anyone has had issues with a cdi they know these are vary difficult to test and are vary expensive to replace , generally around $300 used to $600 new. Is this a tell tell of the cdi out or the coil shorted or anything. 99. $149. I would say that you have a bad relay for the starter because you tried the started directly to a charger. pzqxb meyotm iotzkh ecty axkl ttxicz epya mpwgca rprjsx tlwfy

How to test arctic cat cdi box. I found post by "trip71" copied below.