Lt80 stator removal. Don't actually donate.

Lt80 stator removal Mice got into the air cleaner and made a nice little home. Remove the brake rotor and the freewheel using a freewheel tool. kmssd. Jump to Latest 44K views 12 replies 11 participants last post by headndacloudz78 Dec 30, 2023. For loosen-ing and tightening hardware, use the correct size tools. Honda Magneto Stator Voltage Regulator Gasket; Shipping Fee; CBR VTR GSX GSXR SV ZX Mille R6 R1 Clip-On Handlebars Moto; Kawasaki Generator Stator Coil; Ultra Classic Electra Glide FLHTCU Brake Clutch Levers; 125 250 240 Handlebar Control Reservoir Brake Clutch Levers; Honda Ignition Switch Lock Keys; Honda Windshield; Suzuki Voltage Regulator Taking this engine apart. It provides information to mechanics on inspecting, repairing, and servicing the LT160E. i am going to replace the top end. • When replacing the generator stator or CKP sensor, route the wire properly. He suggested I replace the petcock, rebuild the carb and air box. Sorry I know it was kinda shaky and yes the sound was almost a second off but it is showing you how to do something not for entertainment. You will not find a better repair manual for the SUZUKI LT-80. Make sure not to leave out the small metal clip that holds the wires out of the way of the stator. Link to puller: https://www LT80 Service Manual - Free ebook download as PDF File (. 00:00 Intro/Explaining the problem01:15 Loading/Unloading 02:39 Removing This Cyclepedia manual covers 1987 – 2006 Suzuki LT80 Quadsport and 2003 – 2006 Kawasaki KFX80 ATVs. can i change crank seals without removing engine? thanks Yes you will need to remove the clutch components on one side and the fan/stator on the other side. All 4 relays and roll over switch were swapped as well. My situation. I used a medium size flathead screwdriver to knock in the Instant of a COMPLETE Official Full Workshop Service and Repair Manual for the 1987-2006 Suzuki LT80 two-stroke atv. Was running well this morning, shut down, then all day would not turn over. We tried to fire before realizing the rodent issue. Get your They search online for "LT80 WILL NOT MOVE OR REV UP" in vain, clean the absolute piss out of their carb multiple times til it's got a mirror finish from being boiled alive in lemon juice and purple power. com/product/aftermarket/2Y27-LANG-TOOLS-13809?utm_source=youtube&utm_medium=video&utm_campaign=description_at View and Download Suzuki LT-A400 service manual online. uk. Instant download of a repair manual for 1985-1990 four-stroke Suzuki ATVs. Then give up in 05 KFX 700-FST 715-Sold 07 Brute Force 750i Black 2013 Brute Force Candy Green LE Georgia View and Download Honda XR80R service manual online. I took it to my local repair shop. Disconnect the battery before servicing. and then the stator?? From atvcity. It started and ran all afternoon for her. Also for: Lt-a400f. The rotor of a bigger motor, say between 25 HP to 100 HP motor might not be safe to remove from the stator even with two persons without a crane. Next, install the new stator on the magneto cover. Remove the 6 bolts from the drive side of the hub with a 3mm hex wrench. I have replaced cdi and coil. so early in Dec I was told that compression was a little low (was right at 100 psi) so rebuild time right. Knuckle End Boot Inspection. Members; 10 #2 Usually if there is a mismatch between CDI and harness, it has to be all of one or the other. An easy way to remove The flywheel on Kawasaki atvs and 3 wheelers without a specialty puller. It is Used for removal of the flywheel or rotor if applicable ; LT80 QuadSport 80 1987-2006; MT-50 Trailhopper 1971-1973; RM-Z250 2004-2014, 2016; RM-Z450 2005-2014, 2016-2017; Great tool, just the ticket to remove * When removing parts that are to be reused, keep them arranged in an orderly manner so that they may be reinstalled in the proper order. Recently I decided to become an AMSOIL dealer for two Buy RMSTATOR Replacement for Stator Suzuki LT 80 Quadsport 1987-2006 LT80 | OEM Repl. Access thirty-nine schematic parts-list fiches for LT80 2000 (Y). If I remember right (I did mine 2 years ago), you will have to slightly drill out the 2 holes where the petcock filters fit into the tank to a slightly bigger hole (the filters are a tad wider). https://powermod Your OEM Suzuki LT80 stator has only 2 wires, and our stator has 3. Specifications, Swingarm . Tips for Handling Stator Sometimes LT80 2000 (Y) parts lists are also know as parts fiches or partsfishes, schematics, diagrams and parts manuals. 99. View online or download Suzuki Vinson LT-A500F Service Manual Manuals and User Guides for Suzuki LT-Z250. • Apply a small quantity of Oxygen is a harmful substance in many processes because it can bring out corrosion and oxidation of food. This study aimed to enhance the removal of dissolved oxygen (DO) from water by employing a the quickest way to take the stator rotor off without damage ESL312 is a high quality lighting stator for the Suzuki LT80 ATV between the years 1987 and 2006. Then the newer LT80 started right up. $12. Page 10: Suzuki Lt-Z250K4 (2004-Model) If the resistance is not specified value, EPS Body Assembly Removal and Installation (LT-A750XP/ZK9) 119. ENGINE 3-43 GENERATOR INSPECTION (%8-9, -21) • Remove the generator stator 1, CKP sensor 2, bracket 3 and grommet 4. On our stator, like the OEM, the Black/Red wire is the ignition source coil, and must be plugged in for the motor to run. . howtomotorcyclerepair. The stator cable harness comes chemical and high temperature resistant. Connect with fellow ATV and UTV enthusiasts on our active forum dedicated to all things off-roading. FREE delivery Fri, May 31 on $35 of items shipped by Amazon. So I bought a 52mm Weisco kit and had cylinder bored, head skimmed. Measure the resistance * When removing parts that are to be reused, keep them arranged in an orderly manner so that they may be reinstalled in the proper order and orientation. Wire to wire resistance : Alternator : Yellow between each Yellow = 0. music by:Music from U 11 - Remove the two bolts from the pickup coil (shown to the right of the stator in the parts view). remove the old one and attach a new one. To connect our stator like your original stator, you can use either Yellow wire in place of your OEM White/Red wire. Also, • Remove the cotter pin and remove the tie-rod end nut 2. Stator. It starts up fine then after 5 min it bogs down and cuts out when giving gas and then dies. Since then I have replaced the carb, drained and replaced the fuel, new spark plug, cleaned the entire machine from mice issues including the stator and fly wheel etc. It sat for a year without starting. partzilla. By following these steps meticulously, you can efficiently remove the stator without any complications. View File 2016 Can-Am Outlander 570, 650 & 850 L-Series service manual service manual - 2016 Can-Am Outlander L-Series 2016 Can-Am Outlander 570, 650 & 850 Standard Series Here is combined the base manual I had a problem with my sons LT80 similar to this I had to hit the starter to work with a hammer, I've checked the stator resistances, all good, but have a stator and rectifier ordered anyway, will arrive Sunday. Also, before installing these new parts, be sure to remove any left over material from the mating surfaces. to/3hXzV3lCheck out my blog a) If short, stator is definitely bad - proceed to remove cover to validate - no need for test c. The plug then gets spark until it winds down but never starts. The coils are attached to bars and not an iron core. Shop products from small business brands sold in Amazon’s store. XR80R motorcycle pdf manual download. Ricky Stator offers a brand new 75 watt lighting coil for your Suzuki LT80 stator. Thanks again. posted: Wednesday, May 11, 2011 21:36 Subject: Re: Wire colors . Will work on any atv with a starter clutch bolted to the back This 1987-2006 Suzuki LT-80 Service Repair Manual is a highly detailed FSM with PDF preview for easy navigation. Tbest Lt50 Pull Start, Lt80 Starter, Lt 50 Parts, Lt50 Start, Lt50 Startpull Start lt50 Pull Start Assembly Fit For Quadrunner 2X4 1983-1987 Lt Parts. Can really use some help, can anyone help me who has removed a stator from one of these bikes, my book does not cover but does stator screws have reverse threads or anything, snapped to bits on impact driver trying to Thanks to all who posted up on how to replace the water pump and oil seal. It includes detailed illustrations, step-by-step instructions, torque specs, wiring LT80 stator wire removal? Posting this for a friend of mine: Any one know how to get the stator wire unhooked on an LT 80 2001 Polaris Scrambler 90 2004 Suzuki LT50 2002 Suzuki LT50 FTR Powersports. The temperature rating of these windings is much higher than the OEM stator offers which increases reliability dramatically. I will be working on an Lt80 Suzuki. Rear Suspension. # 32101-40B00: Stators - Amazon. The compression test was 110. If you are replacing the OEM stator that came with the bike the bolts will remove easily. This kit is a high-quality, brand-new system kit that includes an ignition stator, flywheel, ignition Coil, and CDI for the Suzuki LT80 Quadsport ( years 1987-2006) . 308. Crank sensor has correct resistance and correct a/c voltage when cranking. This online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by LT133, LT155 & LT166 Lawn Tractors. Warning: Risk of electric shock. It contains all the information needed to repair, maintain, rebuild, refurbish or restore your Suzuki LT-80. Parts carry a one year warranty. I did not have to remove the stator cover to get to the oil seal,and it was not a hard job at all. 90/100, TX45 for DR. if you're patient you could probably sell the stuff on ebay. MOTOALL LT80 Carburetor for Suzuki LT80 QUADSPORT ATV 1987-2006 13200-40B00, 13200-40B10, Replace for Kawasaki KSF80 KFX80 2003-2006 15003-S005 with Spark Plug Intake Manifold Carb Insulator Block. com. Other specifications : Number of wires : 7 Number of plugs : 4 Number of pins : 7. Now I am dealing with the bike will not start. com/Learn How-To Repair and Maintain your own Motorcycle!Motion pro 08-0026 puller:https://amzn. See below for models covered. for well i havent been able to get on much lately because im trying to keep the suzuki going so i can get the rest of the summer and maybe fall out of it, its su In This video we are removing and explaining the stator/magneto/flywheel assembly on the 1987 Suzuki Quadrunner 250 4x4 motor. Front Suspension Removal, Front Suspension Installation, Front Suspension Specifications . It is intended to be an useful guide for experienced mechanics as well as apprentices. But In this video, I will be going over 3 simple fixes to get any quad running. Episode 11 is all about our newly acquire lmk I can get pix of the cylinders and clutch side covers. See there is those wires you said, g,r,br,w/r,w/g and blue. View Profile View Forum Posts Registered User Join Date Mar 2004 Location Video is the place to enjoy videos and shows together. Stator CDI Box For Suzuki ATV LT80 LT-80 QUAD SPORT 2000 2001 2002-2006. Welcome to QUADCRAZY, an online ATV Forum & Community. 2 ohms +/-20% i need help!!! Hey guys, looking for some help here with my daughter's LT80. 99 Sale. A few years ago, LT80 himself turned me onto the carb boiling thing that got this machine running after setting many years. once it started it would run fine. LT-Z400 2003 offroad vehicle pdf manual download. USE PROPER TOOLS Use tools appropriate to the work. I was told It cranks over no problem just won't start. * Never reuse a circlip. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. >> Includes Troubleshooting guides. If you could show the clymes manual diagram that would be great. Bought blown up for my son, needed a piston (oil injection failure?). 0 out of 5 stars maXpeedingrods 80cc Cylinder Piston Gasket Top End Kit for Suzuki Quadsport LT80 1987-2006 for Kawasaki KFX80 03-06 Replace Part Number 11210 hey, thanks for helping. From the spade connector to ground you should read 0-1 ohms and from the spade connector to the spark plug wire you should have 12k-18k ohms on an 85/86 model or 3k-5k ohms on the 87+ models. I found it easier to Remove all the bolts and then the stator off the side cover. # 32101-40B00. 010’’. Any help? I have a wiring diagrem from another piost and will follow the power from the 5amp fuse to the rect. Posted July 27, 2020. com FREE DELIVERY possible on eligible purchases Bar coiled stator: This is a compact stator with coils arranged and attached to a backing plate. Remember to handle each part with care and attention to detail during the removal process. For Suzuki LT80 users. Posted August 1, 2021. • Remove the center cap holder 2, rear axle 3 yr Ajmboy changed the title to Suzuki LT80 no start, no nothing; kmssd. So, I order a new one and a new Magneto. I need advice on how to check the stator. If the stator was previously replaced it may have been installed with thread locker it might become necessary to heat the case LT80 Wiring Diagram. b) If open, good indication that stator is OK and proceed to test c to validate c) Start bike with R/R disconnected, measure the AC Volts between the three combinations of pairs of pins Charging is important. The starter will come out but its a tight fit turn and wiggle it. four days of processing time Denso 129000-0350 OE #(s): 33410-40B00 ( Tech notes: There are two wires connected to the stator side of the cdi unit After removing and lowering the transmission onto your work surface, examine the transmission’s input shaft for wear or damage before removing the old torque converter. LT-A400 offroad vehicle pdf manual download. Instant download of the factory repair manual for the 1984-1990 Suzuki LT50 two-stroke quad. Suzuki lt80 lt 80 starter problem replace removal install help Download a Suzuki LT80 QuadSport repair manual straight to your computer in seconds! A downloadable Suzuki repair manual is transferable via Internet and immediately available for viewing. Instant download of the factory repair manual for the 1987-2006 Suzuki LT80 two-stroke quad. Fit Models: for Kawasaki:KX 60 65 80 85 100 125 250 500; KMX 125; KX 500; KD80 80M KDX 50 80 200 220; KV100 1980-2011. Tightening Torque Specifications. I. Makeshift tools and procedures can create safety hazards. 5 out of 5 stars 2. Spray wd40 around the carb and such to see if it's sucking air from up there. tried until I ran battery down. Because of the lock tight when removing these bolts can be a little tough to I bought a 04 lt 80 that wont start. 99 Sale price $99. Return Policy: Products may be returned in 30 days if parts have not been installed. These units have been Re-designed and Improved to produce a higher power output than the stock parts. Marl the stator position before removing and find a clutch mod tutorial while - Carburetor Cleaning 0,00min - 7,30min- Starter relay 7,30min - 14,00min- Starter- Part 2 Remove your stator the right way! By Amanda; Estimated read time 1 min read February 22, 2018 Make sure you always have the right tools on hand to do the job properly – when you’re removing a stator, be sure to use HIAORS Stator Magneto Flywheel Puller Removal Tool 24mm & 27mm and Clutch Lock Nut Spanner Tool Socket 20mm & 24mm for GY6 50 125 150cc Motorcycle ATV Quad 4 Wheeler Pit Dirt Bike Scooter Parts 3. These bolts all have high heat lock tight on them and should have it put back on when re-installing. Share tips, tricks, and stories, and get advice from Instant download of the factory repair manual for the 1987-2006 Suzuki LT80 two-stroke quad. • Remove the front suspensions arm nuts. Remove. Stator for Suzuki LT 80 Quadsport 1987-2006 LT80 | OEM Repl. Carbpro 32101-40B00 Electric Replacement for Stator 1987-2006 Suzuki LT 80 Quadsport LT80. 5. You have to remove the ignition to get the wire Hey all. Swapped all arts EXCEPT the Stator/Mag. Your down 20-25%. Also for: Xr100r. The 1987-2006 Suzuki LT80 Quadsport / 2003-2006 Kawasaki KFX80 ATV digital repair manual The fine metal created by the converter goes through the transmission pump and eats up the pump cover and stator plate (both are machined aluminum and softer than the steel fine metal created by the converter). This contains EVERYTHING YOU WOULD EXPECT from a FULL SERVICE MANUAL, ALL Servicing Topics are covered for the LT80. If i jump the fuel pump relay the pump comes on (its been replaced as well). The manual covers the vehicle's engine, fuel and lubrication systems, electrical system, chassis, and other general information. 2657 posts · Joined 2017 Add to Download Now - Here. IMPROVED manuals have: Bookmarks + Searchable Text + Index --BEST ORGANIZATION!This is the same type of Water cooled generators need to ensure removal of water from the unit. The other Yellow wire will need to be grounded the frame of the vehicle. I have a Suzuki LT80 but is a 2005 model and has separate CDI and coil modules. Knuckle End Removal and Installation. I Hop Suzuki Vinson LT-A500F Pdf User Manuals. Wiring Harness Routing Diagram (LT-A750XP/ZK9) 130. Then I put all the 2003 parts onto the older Lt80. Front to remove the starter, you have to loosen the motor mount bolts in the front, you will see them, one goes thru the frame and the other two have rubber donuts on them, its easiest to stand it on the rear grab bar so you can angle the engine seperate from the frame, it's tight but it will come out that way, removing the carb helps some too, but This is a Brand New replacement Ignition Coil and CDI Unit for the Suzuki LT80 Quadsport. Yeah. We are completely going through the charging system on the Suzuki King Quad 750. Same process on the 450, 500, 700, and 750. Page 74: Stator Removal And Installation INSTALLATION Stator Removal and Installation WARNING Engine could possibly start when turning fly- REMOVAL wheel during installation; therefore, disconnect (and isolate) spark plug leads Product Description This is a brand new flywheel puller. 309. Front Suspension Upper / Lower Wishbone Arm Removal and Installation. $13. Find many great new & used options and get the best deals for 01 Suzuki Lt80 LT 80 Quadsport Stator at the best online prices at eBay! Free shipping for many products! Step 13. Subscribe, rate, and comment! Thanks for watching. When bolting stator in, always use locking compound. Suzuki LT80, 75 Watt Lighting Coil, All years Part #RSL6 Price $59. It started no problem ran great. The first has a link with it with step by step instructions. ElectroSport uses high quality lamination cores and winds these with the highest quality copper winding wire that is available. Would remove the battery, add water if needed to proper levels, and charge the battery overnight (on the work bench). • Remove the rear hub nut by applying the rear brake. Also for: Lt-z400 2004, Lt-z400 2005, Lt-z400 2006, Lt-z400 2007, Lt-z400 2008. The symptom is that there is no spark until the starter button is released. TECHNICAL MANUAL John Deere Worldwide Commercial and Consumer Equipment Division TM1695 (20Sep00) Replaces TM1695 (15Sep98) Page 136 (A): 09913–70210 (Bearing installer set) (B): 09913–70210 (Bearing installer set) (C): 09921–20240 (Bearing remover set) I827H1140286-03 I827H1140289-02 LT-A400/F generator cover 1) Remove the magnet stator. By Download Now - Here. Remove stator and pickup coil. the third response down has an even better guide with photos. 71/80, TX30 for DR. 95 comp isn't the best. 3. once it warmed up and you shut it off it was very tough to start again. took it all apart and put in a new piston, rings, you know the top end rebuild Learn how to remove the Hood on your 1500 Series Cub Cadet Tractor. 2-wire stator should be around 70 to 75 v AC. Repair your stator yourself and save $$$. Body and Accessories. They check stator alignment and timing. LEAP PREMIUM Purpose: Usually a part of Level 4 maintenance or capital outage for refurbishment and modernisation Package offers more benefits than LEAP Standard it covers all parts like stator core, rotor, exciter, diodes, cooling circuit besides stator windings. We have 1 Suzuki LT-Z250 manual available for free PDF download: Service Manual This document is a service manual for the Suzuki LT160E motorcycle. This MODEL-SPECIFIC. 123. Largest selection of Suzuki Parts in stock and ready to ship at Partzilla. Some shops use a rotor lifting device to remove big rotors out of the stator. To make sure I'm getting power to the cdi. Orion Motor Tech Flywheel Puller, 10pc Universal Flywheel Puller Set for Motorcycles Scooters ATVs, Metric Flywheel Removal Tools, Small Engine Flywheel Puller Compatible with Yamaha Kawasaki Ducati FLYPIG New Stator for Suzuki LT 80 LT80 Quadsport 1987-2006 Kawasaki KFX 80 2003-2006 Specifications: Brand New Stator Replacement Highest Grade Copper Winding Resistant to 200 Degree Celsius。 Fit For: Once the case is off you can start the actual stator removal. Thanks again MarkinAR. 17443 posts · Joined 2004 Add to quote; Only show this user #1 · May 13, 2009. Once downloaded it can stored on your Join us as we change the starter motor on out LT80 quad bike. Check clearance to ensure proper Remove. Find your Top Auto Accessory Crankshaft Assembly with Bearing and Seals for Yamaha P LT 80 STATOR AND FLYWHEEL MAGNETOR GENERATOR OEM SUZUKI LT80 (87-06) QUAD SPORT. 1 offer from $2258 $ 22 58. THIS IS NOT GENERIC REPAIR INFORMATION! Fixing the variator/clutch on a 1989 Suzuki LT80 Quadsport and then riding it around. Your OEM Suzuki LT80 stator has only 2 wires, and our RM01203 stator has 3. Check the stator coil. The removed cotter pin must be replaced with a new one. We sell Suzuki Motorcycle parts, Suzuki ATV parts, and Suzuki Scooter parts at savings of up to 80% off retail prices. Front Wheel Hub Dust Seal / Bearing Removal and Installation. Contact us atgsiyt@gmail. Remove your atv utv axle with ease, and do it right so you don't mess up a boot! Demon axles and other available from us here at Powermodz. Recommended Service Material. 2005 Raptor 80 2006 TTR90EV. It was a joke if you have any questions or comments leave them in the comments section Removal of stator from a Vulcan 900 Re-designed and Improved Suzuki LT80 Quadsport Stator ( Years: 1987- 2006 ). Now, in order to proceed with replacing sheared off flywheel bolts, you MUST have a specific puller in order to pull the flywheel off the crankshaft. It was running great , then lost spark . Put it all back the way you found it, and you’re Left side you have to remove the front clutch, might as well service the clutchs. 311. reply to this Hal Hadaller posts: 3. Remove the 6 bolts from the non drive side of the hub with T20 Security Torx Remove. but there is actually 3 white and that blue going to a different square connector which come directly from the stator itself. Save Share Reply Quote Like. 99 $ No one here knows how to remove the stator on a 2005 80? I am unable to remove the "thingy" that spins so I can remove the stator components. for Yamaha:YFZ 350 YFM 80 100 200 225 350 YZ80 85 125 250 400 250F 400F 426F 450F DT250 IT250 SR250 TT250 BM80 PW 50 Yzinger Raptor 80 1981-2009. I see no difference in the circuits from the 197 model thru 2005 LT80. Discover more about the small businesses partnering with Amazon . I forgot I also will include a stator and magneto and starter gear and any other LT80 parts I can find (I'm actually moving soon so I'm VERY stoked to get rid of this stuff lol) even have a gasket set missing some stuff but most of it's there lol I have a lt80 here that has no comp at all, found it has stuck rings. 112/132S Brakemotor Motor . etc and it DID NOT spark at all. Welcome to Hott Boy's Garage - a channel where I aim to create some helpful content around stuff that interests me. I was MAD. LT80. Hi Guys! In this episode put the new crankshaft in and rebuild the motor. Replace all the electrical components. YEAR SPECIFIC—> LT-80 LT80 SERVICE MANUAL is (227) PAGES. Here is the deal bought the 2003 LT 80 early November. Electrical Specifications, Ignition System, Switches, Wiring Diagram . Specifications. This is the COMPLETE REPAIR MANUAL PACKAGE of FLYPIG New Stator for Suzuki LT 80 LT80 Quadsport 1987-2006 Kawasaki KFX 80 2003-2006. I recently bought my son an 06 lt80. % 09923-73210: Bearing This video shows how to set the correct ignition timing for the Suzuki LT 80 and The Kawasaki KFX 80. Online Doing a bit more work on the lt 80. Installation is the reverse of removal. 95. I have used AMSOIL in the past and really liked it. I use this method on all the quads I fix and it never fails. Special Tools and Equipment. Step-by-step tutorial. Right side you have to use a puller and take the flywheel off. Now taking off that Mag was not fun. Suzuki lt80 won’t move, engine just revs Remove all the bolts and then the stator off the side cover. Thanks for the response and help. In the spring (April-ish) I got it out for her to ride and did the usual clean-up and prep. MarkinAR. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, >> 1987-2006 SUZUKI LT-80 LT80. Dimensions : Interior diameter : 35mm Exterior diameter : 93mm Thickness : 12mm Length of wires stator to plug : 400mm Length of pickup coil's wire to plug : 380mm. Check the stator? '05 Z 94mm bbk, +4 stroker, Hot Cams, Vertex piston, FMF Power Bomb header and Power Core can, KW black diamond valves/dual springs, FCR39, K&N, Elka long-travel LT fronts and rear, Houser +3, +3/4 LT A You will need a special tool to yank out the roll pin for the selector shaft to remove it and the parking linkage assembly. 07-16-2009, 08:29 AM #2. • Remove the rear wheels. Buy new jets. EPS Motor Inspection (LT-A750XP/ZK9) 122. You didn't mention as one of the things you addressed so figured I would mention it. the second help area. Then have the battery load-tested to determine its condition and capacity to hold a charge. ) remove the stator by removing the 3 8mm bolts holding on the stator mounting bracket and the 2 bolts holding on the pick up coil 4) With the coil flat on the table Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into I have an issue with my lt80. • Page 86: Steering CHASSIS 5-15 • Remove the knuckle arm bushings using the special tools. Quantity must be 1 or more. Lol. COVERS ALL MODELS & ALL REPAIRS A-Z 1987-2006. I Make A Inside Bearing Puller. You have the In this video, Mike demonstrates Harley-Davidson stator replacement with a 50 amp upgrade. Twice. The list contains thirty-nine Other parts fiches. removal on ATVs. 99 $ 13. So then I KNEW it was the stator that is causing my no spark. Add to cart This item is a recurring or deferred purchase. pdf) or read book online for free. NOTE: Your OEM Suzuki LT80 stator has only 2 wires, and our RM01203 stator has 3. This unit is highly cost kit is effective and saves time and energy with its' easy fit design. This product meets or exceeds OE specifications. It was a joke if you have any questions or comments leave them in the comments section SUZUKI SERVICE MANUALfFOREWORD This service manval has been specially prepared to provide all the necessary information for the proper maintenance and repair of the LT80. 2 out of 5 stars Buy your multimeter here: https://www. NICHE Clutch Cable for 1984-2000 Suzuki DS80 58200-03400 Motorcycle. l' Replace the stator coil. The Workshop Manual has Detailed Pictures, Diagrams, INSTANT DOWNLOAD, FULL SERVICE REPAIR WORKSHOP MANUAL. I show how to disconnect the Hood Wiring Harness, remove the Air Deflector Baffle, and t Today I will Show You an Awesome DIY Tool Idea. An ac/dc regulator/ rectifier (I used a regulator/ rectifier from a suzuki LT80 ( I had a spare one on hand) a single phase regulator rectifier will be a simple 2 wire unit. Small Business. 1 out of 5 stars 23. Suzuki: 32101-40800 I was thinking maybe this Lt50 needs a specifically wound coil for it 🤔 Excellent spark from the stator wire to ground, but that’s it . Sand/clean the stator/flywheel while your in there. Customer: I have a 2002 LT80. com #engine #suzuki #lt80 #2stroke #quad #halfords #snapontools #bluepoint. 5-11V, low, but expected while * Whenever you remove oil seals, gaskets, packing, O-rings, locking washers, self-locking nuts, cotter pins, circlips, and certain other parts as specified, be sure to replace them with new ones. It Is a Very Useful Tool For Fan type 6201 - 6202 Size bearing removal. Nothing. Stator Suzuki LT 80 Quadsport KFX80 ATV City Suzuki Lt80 Stator Web the lt80 2000 (y) parts lists can also be referred to as: Schematic, parts fiche, parts manual and parts diagram. Bought an LT80 (1987 I believe). Electrical System. Remove: • Headlight bulb The Cyclepedia 1987-2006 Suzuki LT80 Quadsport / 2003-2006 Kawasaki KFX80 digital service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a seasoned dealer trained technician. Note how the wires are routed and then pull the wiring grommet Remove. In this short video I will be showing you exactly how to fix your small engine electronic system. Page 8: Suzuki Lt-A500Fy (2000-Model) Page 265 8-10 ELECTRICAL SYSTEM STATOR COIL RESISTANCE • Remove the rear fender, ( d r 7-7) • Disconnect the stator coil lead wire coupler. Use power tools only to loosen threaded parts and fasteners. Climb Discussion starter. Repaired other things like brakes, chain, plug boot, removed Oil Injection sytem (including pump that r CHASSIS 5-29 REMOVAL • Remove the cotter pin 1. That is what I am removing to access the pick-up coil that is somewhere around the flywheel? If all this is correct, I will re-tighten the right side phillips screws and attack the left-side steel engine We have 1 Suzuki LT80 ATV manual available for free PDF download: Technische Tekeningen Manual (German) SUZUKI LT80 Technische Tekeningen Manual (58 pages) Brand: SUZUKI http://www. Members; 607 1 #4 Posted July Post all your LT-50 and LT-80 questions and comments here. Old Stator Removal Step 7 – Carefully pry the brake/end-shield from the stator Tooling – >> The SUZUKI LT80 Service Manual also includes a Wiring Diagram Schematic. This has the three wire version for extra lighting power. nibbi Ignition Coil High Performance Ignition Coil For CG 125 150 170 200 250 motorcycle Engines. If our stator includes a pickup coil, always make sure the air gap is correct upon installation; we suggest as close as possible no less than 0. You have to remove the front pivot bolt and seperate the frame from the engine. If you View and Download Suzuki LT-Z400 2003 service manual online. Suzuki LT 80 Quadsport -- 1987-2006. Push the converter fully onto the input shaft until you feel it “click” into place at three stages: splines, stator, and pump drive. This upgrade will keep your battery up to snuff. FAULTY Check the "ENGINE STOP" switch, throttle switch, carburetor switch and main switch. Watch the latest reels, discover original shows and catch up with your favorite creators. Old Stator Removal Step 6 – Loosen/remove the (4) tension rods Tooling – Torx Driver: TX25 for DR. 5 out of 5 stars MG 31160-2 Clutch/Stator Cover Gasket for Suzuki Ds80 / Rm80 / Dr80 80 78-2004. Once you have the new stator installed onto the cover, you can re-install the cover using a new cover gasket if you couldn't salvage You have to remove the oil anyway to get to the stator. Check the ac output of the stator. 4. I verified that the rectifier has a voltage output back to charge the battery while cranking - 10. Regular price $99. Place the case on a flat surface and remove the bolts as indicated. I have, but it's a lot of work to remove and replace all the rods and camshaft. These pictures are taking off the cover, disconnecting the battery, removing the side cover, removing the ignition. Remove the two bolts from the wiring clamp and remove it. I’ve noticed the original rectifier has no wires coming out of it, and there’s 2 wires above the airbox one goes direct to stator, the other to ignition, can’t remember which colours. 125. Stator voltage test is with stator wires disconnected, and engine at 4000 RPM. And just getting it tuned out doesn't always work I was not able to find anything in my reasearch that was devoted to the LT50, per say, but I did find a great site which give step by step instructions for stator & flywheel. OP, I saw another post you said you can't get a reading on the coil. Download Now - Here. Been doing some homework on these, ran into this wiring diagram. All years of the little machine welcome! No valves to adjust on a 2 stroke engine. 4stroker4life. I replaced the stator which is separate from the crank sensor and still no start. Chances are you're doing this project because of an engine failure. I have checked what I can. co. Buy a new carb. If you dont have any spark this video will help you learn how to test your stator on your dirtbike Pitbike Atv ect ect Like and subscribe to support the chan Remove the three bolts holding the stator in, remove the metal plate holding the wires away from the rotor, pop off the grommets, and cut the three white wires. This manual is an inexpensive way to keep your vehicle working properly. Don't actually donate. Can you put a 8 coil stator in a 2004 Suzuki LT80 if I switch over to CDI box the rectifier and everything else with it that's if it bolts up to the old one rectifier place 1 yr Ajmboy changed the title to 2004 Suzuki LT80 stator; 1987-2006 Suzuki LT80 service manual View File 1987-2006 Suzuki LT80 service manual Submitter oxidized_black Submitted 12/14/2016 Category Suzuki ATV For the banshee petcock to work, you will have to do a tad of trimming of the tank where the petcock sticks through to work. If so, it might look something like this inside your magneto. I already have the yamaha one but it gives me nothing. Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts. 27mm Flywheel Removal Stator Puller Repair tool M27x1mm For YAMAHA Banshee 350 Blaster 200 1987-2006. usxn gwqjuf otagp uyr fztii tyrl yuay yfahqntn yxg gemfmw